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Ship Tanabe Compressor Valve Filter Gauge Repair Kit is a critical core maintenance component for marine Tanabe air compressors. Made of high-quality pressure-resistant and wear-resistant materials, it restores normal filtration, valve and gauge working performance and prevents equipment abnormality during compression operation. It features precise dimensional accuracy, stable structural performance and excellent pressure fatigue resistance, suitable for routine servicing, shipyard overhaul and fault repair under marine high-pressure cyclic working conditions.
A well-matched valve filter gauge repair kit stabilizes compressor operation efficiency, prevents filtration blockage and system failure, reduces component failure risks and equipment downtime, and ensures efficient and reliable operation of marine Tanabe air compressors. Please provide compressor model, specifications and part number before ordering to confirm compatibility.
Function of Ship Tanabe Compressor Valve Filter Gauge Repair Kit Marine Spare Parts
Multi‑Functional System Maintenance & Calibration Restoration for TANABE Marine Piston Air Compressor
TANABE compressor valve filter gauge repair kit is the integrated full‑set maintenance package for TANABE marine reciprocating air compressor’s valve control system, air filter unit and pressure gauge assembly. This professional repair kit contains core wearing consumables including valve sealing gaskets, valve plate springs, filter screen elements, gauge sealing rings and calibration auxiliary parts. Under long‑term marine salt fog, humidity and cyclic pressure fluctuation, original parts easily suffer from seal aging, filter clogging, spring fatigue and gauge inaccuracy, causing unsmooth valve action, poor air purification, pressure display deviation and unstable compressor operation. Full replacement with this repair kit restores valve control accuracy, filter purification capacity and pressure gauge detection precision to original OEM design standards.
Role in Vessel Compressed‑Air System Operation
The valve, filter and gauge system is the core monitoring and control unit of ship air compressor. Complete matched repair parts ensure flexible opening‑closing of suction and discharge valves, effective filtration of dust and moisture in intake air, and real‑time accurate pressure feedback. It eliminates hidden troubles such as air backflow, pipeline blockage and false pressure data, stabilizes compressor operating status, and guarantees safe, stable and efficient supply of starting air and control air for main engines, auxiliary engines and ship pneumatic systems during long‑distance navigation and port berthing.
Materials for TANABE Valve Filter Gauge Repair Kit Components
High‑Fatigue Spring Steel, Precision Filter Mesh & Anti‑Aging Sealing Composite
Valve springs adopt heat‑treated high‑fatigue spring steel with excellent cyclic impact resistance, adapting to frequent high‑pressure opening and closing. Filter elements adopt high‑density anti‑corrosion metal mesh, featuring high dust holding capacity and anti‑clogging performance suitable for marine humid air. Gauge seals and gaskets use high‑temperature and oil‑resistant non‑asbestos composite materials, maintaining stable elasticity and sealing performance under variable pressure and temperature. All component materials fully comply with TANABE original equipment specifications.
Machining Tolerances and Surface Finish
Every component of TANABE valve filter gauge repair kit is precisely processed in accordance with TANABE OEM drawing standards. Valve parts maintain strict dimensional tolerance to ensure precise valve seating and reset. Filter mesh adopts uniform precision weaving process to guarantee stable filtration accuracy. Gauge sealing accessories undergo flatness calibration to eliminate assembly gaps. All parts feature high fitting accuracy, supporting direct drop‑in replacement without on‑site modification.
Compatible Air Compressor Models
Supported TANABE Series
TANABE marine reciprocating air compressor
Compatible reference: H64, H65, H73, H74, H264, H273, H274, H374, HC65A, HC264A, HC265A, HC275A, HC277A, VLH‑53P, VLH‑43P, LHC‑33
Multi‑Brand Compatible Models
YANMAR | SC5N,SC7N,SC10N,SC12.5N,SC15N,SC20N,SC30N,SC40N,SC50N,SC60N,C220 |
SPERRE | HV1/85,HV1/120,HV1/140,HV1/156,HV2/200,HV2/210,HV2/220,HV2/240,HV2/270,HL2/77,HL2/90,HL2/105, HL2/120,HL2/140,HL2/160 |
TANABE | H64,H65,H74,H264,H274,H374,HC65A,HC264A,HC265A,HC275A,HC277A,VLH-53P,VLH-43P,LHC-33 |
MASUBARA | MH108,MH111,MH114,MH120(A),MH130(A),MS64A,MS70,MS75(A),MS85(A),MS92(A) |
SAUER | WP15L,WP22L,WP33L,WP45L,WP200,WP271 ETC |
Additional Marine Spare Parts
Matching with TANABE valve filter gauge repair kit, we supply full‑range supporting spare parts for TANABE, SPERRE, SAUER, HATLAPA air compressors and turbocharger series, including valve plates, valve springs, overhaul kits, piston rings, pistons, cylinder gaskets, cooler plates, cylinder liners, turbine wheels, compressor impellers, nozzle rings, bearing bushes, thrust bearings and other marine accessories.
Quality Control and Certification for TANABE Valve Filter Gauge Repair Kit
Inspection Procedures Before Dispatch
Each batch undergoes raw material verification, dimensional tolerance inspection, spring fatigue test, filter efficiency detection and sealing performance test. All inspection records are completely archived and can be provided for customer review and vessel audit.
Classification Society Compliance
TANABE valve filter gauge repair kit can be supplied with CCS Type Approval documentation as required, meeting international maritime standards for vessel classification survey and dry‑dock inspection.
Applications for TANABE Valve Filter Gauge Repair Kit Replacements
Main Engine Starting‑Air Compressor Overhaul
Valve action failure, filter blockage and inaccurate pressure gauge reading are common faults during long‑term operation of TANABE compressors. Salt fog corrosion and cyclic pressure load will cause seal aging, spring failure and mesh clogging, leading to reduced air intake efficiency, unregulated pressure and inaccurate system monitoring. Replacing with the full set repair kit restores valve flexibility, air filtration cleanliness and pressure monitoring accuracy, recovering compressor overall working performance.
Auxiliary Engine Air Compressor Maintenance
Ship auxiliary air compressor units require regular valve, filter and gauge system maintenance, especially for vessels operating in dusty ports and high salt‑fog coastal waters. Timely replacement of wearing parts effectively avoids equipment failure and frequent shutdowns, ensuring continuous and reliable compressed‑air supply for ship daily operation and navigation safety.
FAQ About Ship Tanabe Compressor Valve Filter Gauge Repair Kit
Which compressor models fit this TANABE repair kit?
This kit is specially designed for TANABE marine air compressor series, also compatible with multiple mainstream marine compressor models. Please provide compressor model or part number for accurate compatibility confirmation.
Are CCS certification documents available with each order?
CCS Type Approval certificates can be offered according to customer requirements to support ship inspection and dry‑dock audit.
What is the typical lead time for TANABE valve filter gauge repair kit orders?
Standard kits are in stock and can be dispatched within 7‑10 working days after order confirmation. Customized specifications are available upon request.
Can repair kits be customized according to drawings or samples?
Yes, we support custom assembly and production according to customer technical drawings or physical samples, with strict performance testing before delivery to ensure perfect fitting and stable operation.
